IOT News

In many manufacturing plants, air compressors are used to provide ample, stable, and reliable power for machinery, equipment, and tools—making compressed air energy consumption a critical energy management issue. However, as equipment operating hours accumulate, leaks, blockages, and unplanned downtime in pneumatic systems become increasingly frequent—adding extra costs, reducing production efficiency, slowing the pace of continuous production, and posing serious safety hazards.

By deploying a set of industrial IoT devices for air compressor monitoring and providing intelligent applications such as display, analysis, and management through a visualized data management platform, problems can be identified, corrective measures formulated, and results verified—achieving continuous improvement in production processes.

By connecting air compressor controller PLCs, flow meters, velocimeters, and other devices to WideIOT IIoT gateways, the system can collect real-time equipment operating parameters and upload them to the visualized management platform—including flow velocity, pressure, temperature, mass flow, volume, mass, and energy. These are presented as visualized data reports or trend charts, making it easy to quickly identify abnormal information and take action.

On the visualized management platform, enterprises can understand air compressor operating status and process parameters. Based on the air demand baseline during normal production weeks, the system enables automatic alerts under different conditions, with notifications via WeChat, SMS, or email. In addition, dashboard-based visualization of each transmission mechanism allows assessment of the overall equipment system's operating status and safety risks—enabling precise localization and management control to ensure steady improvement in energy utilization efficiency and reduce energy waste.

Functions

Data Acquisition
Collects data including main unit temperature, discharge pressure, instantaneous flow, cumulative flow, air compressor operating status, and runtime, and performs standardized processing—ensuring real-time, stable, and secure data communication.

Abnormal Alerting
By configuring warning rules, the system automatically issues early warnings when abnormal air compressor data is detected, sending notifications to responsible personnel via WeChat, SMS, or email—enabling rapid localization, diagnosis, and corrective action.

SCADA Monitoring
The SCADA interface displays real-time information for each air compressor—including operating status, loading status, alarm status, fault status, runtime, and process parameters—with quick query capabilities for intuitive access to critical information.

Remote Maintenance
Through the Remote Maintenance Tunnel, engineers can perform remote program upload/download and remote programming and debugging for off-site PLCs without traveling—reducing travel frequency and expenses while improving work efficiency and corporate image.

Maintenance Management
Based on abnormal faults, maintenance work orders can be created automatically or manually and dispatched to engineers. The system records, reviews, summarizes, and archives maintenance work—establishing an online, visualized, and digitalized maintenance mechanism.

Data Analytics
By analyzing data such as air compressor runtime, fault frequency, and maintenance quality, the system can effectively uate equipment performance—providing decision support for product R&D and service improvement and driving digital transformation and upgrading.