IOT News

A waste treatment plant has introduced a new process before incineration for power generation to recycle waste plastics from household garbage into clean energy fuels, thereby reducing environmental pollution and exhaust emissions while generating additional economic benefits.The plant now requires the integration of data from this plastic recycling equipment into its factory management platform for remote monitoring and online management.WideIOT offers an efficient and reliable data acquisition solution for this purpose.

The on-site process equipment includes plastic cleaning and sorting machines, low-temperature cracking and liquefaction units, harmless reactors, crushing and curing machines, decomposition catalysts, etc., all operating automatically via Programmable Logic Controllers (PLCs).By deploying industrial smart gateways to connect to these PLC controllers, real-time acquisition of operational status parameters from each device can be achieved, enabling internet access through 5G/4G/WiFi/Ethernet for remote monitoring, abnormal alarms, remote control, online management, and data analysis functions, effectively enhancing management efficiency and operational effectiveness.

Implemented Functions

Real-time Data Acquisition and Transmission
The industrial smart gateway accurately and rapidly collects key parameters from various devices, such as motor speed in plastic cleaning and sorting machines and cracking temperature in low-temperature cracking and liquefaction units.

It reliably transmits this data to the factory management platform via 5G/4G/WiFi/Ethernet in a timely manner, enabling managers to monitor device status in real-time.

Remote Monitoring and Visualization
The factory management platform presents the real-time operational status of devices through a graphical interface, displaying key parameter trends with dynamic charts and dashboards.

It offers 3D model displays of equipment layouts and supports multi-screen centralized monitoring for comprehensive remote viewing.

Abnormal Alarm Notification
The system预设s (pre-sets) normal operating parameter ranges for devices, triggering alarms when data exceeds these limits.

Relevant personnel are promptly notified via SMS, email, or APP push notifications, with the platform highlighting abnormal information with distinct colors and sounds to facilitate quick problem identification and resolution.

Remote Control Operations
With proper authorization, managers can remotely control on-site devices through the platform, such as adjusting motor speed in plastic cleaning and sorting machines or cracking parameters in low-temperature cracking and liquefaction units, enhancing operational flexibility and enabling timely measures in emergencies.

Online Management and Maintenance
Based on the acquired data, the platform enables online management of devices, allowing managers to view historical operational, maintenance, and fault records at any time.

The system automatically generates maintenance plans to remind timely servicing, extending equipment lifespan and reducing failure rates.

Data Analysis and Decision Support
In-depth analysis of acquired data uncovers potential value, providing insights into device operational efficiency, energy consumption, and product quality. This information supports process optimization decisions and offers scientific bases for enterprise production planning, enhancing management competitiveness.