Industrial Data Acquisition Gateway Enables Data Interconnection Among Smart Devices

Industrial manufacturing serves as a vital pillar of the national economy, with factors such as production efficiency, equipment status, and energy consumption management directly influencing a company's competitiveness and sustainable development. However, traditional methods of managing industrial on-site equipment are plagued by numerous challenges: severe data silo issues, difficulties in protocol compatibility due to diversity, inefficient manual data recording, and poor real-time performance. These problems result in delayed production management, difficulties in preventing equipment failures, and challenges in controlling energy waste.

WideIOT leverages its industrial intelligent data acquisition gateway as the core to construct an intelligent device data interconnection system solution. This solution deeply integrates various industrial equipment within factories (including PLCs, instrumentation, sensors, robotic arms, etc.), production systems (such as MES, SCADA, ERP, etc.), and environmental monitoring units. It enables unified data collection, real-time transmission, intelligent analysis, and remote control of equipment, driving the transformation of industrial manufacturing towards digitization and intelligence.

Functions Implemented

1. Multi-Protocol Compatibility and Efficient Data Collection

The gateway is equipped with a variety of communication interfaces (serial ports, network ports, IO ports, etc.) and supports multiple industrial protocols, including Modbus, OPC UA, S7, etc. This enables rapid connection to industrial equipment of different brands and types, facilitating efficient and stable data collection.

2. Data Edge Computing and Local Preprocessing

The gateway incorporates edge computing capabilities, allowing it to perform data cleaning, filtering, compression, and alarm determination locally. This reduces the burden on the cloud, enhances system response speed, and enables real-time control and intelligent decision-making.

3. Cloud Integration and Platform Convergence

It supports real-time data upload to the WideIOT cloud platform or the user's proprietary system via 5G/4G/WIFI/Ethernet, enabling functions such as data visualization, historical storage, and report analysis. This helps enterprises build digital factories.

4. Remote Operation and Maintenance with Fault Warning

The gateway supports remote equipment monitoring, remote program uploading and downloading, and fault alarm notifications, enabling "unmanned" intelligent operation and maintenance. This significantly reduces inspection costs and improves equipment availability.

5. Safety, Reliability, and Flexible Deployment

The gateway adopts an industrial-grade design, featuring wide temperature and voltage ranges to adapt to harsh environments. It supports functions such as breakpoint resumption, data encryption, and firewalls to ensure data transmission security and system stability.