IOT News

In the field of industrial production, calenders play a vital role and are widely used in many fields such as rubber, plastics, and metal processing. They are indispensable key equipment for producing various high-quality sheets and panels. However, with the rapid development of technology and increasingly fierce market competition, the drawbacks of traditional calender production modes in data acquisition have become increasingly obvious. These pain points are like shackles that severely restrict enterprises' production efficiency and pace of development.

On the one hand, data silos exist among various equipment and systems, and data formats and communication protocols differ, causing large amounts of production data to be stored in a decentralized manner across independent devices. It is difficult to obtain equipment operating status data in real time, and failures occur without anyone knowing. On the other hand, data management or equipment management still relies on manual work, which is characterized by low efficiency, high costs, and large errors. It is difficult for enterprises to interpret the production patterns and economic value behind the data, thereby interfering with digital transformation and visualization development.

In response, WideIOT provides a calender data acquisition solution based on PLC intelligent gateways. By connecting the calender PLC to the PLC intelligent gateway, protocol parsing and data acquisition can be performed, and equipment status and production parameters can be connected to a host computer or cloud platform, thereby enabling the remote monitoring center to perform functions such as online access to each device, fault alarms, remote control, remote maintenance, and data analysis, promoting scientific decision-making and efficient operation and maintenance for enterprises.

Implemented Functions

Whether it is equipment operating parameters such as temperature, pressure, and speed, or equipment working status such as startup, shutdown, and faults, users can view them at any time and anywhere through a PC or mobile terminal.

Users do not need to be physically present on site. Through a network connection, they can remotely perform operations such as PLC programming and debugging and program upload/download.

Form detailed maintenance management records and audit mechanisms, track and uate equipment maintenance and servicing conditions, and ensure that every maintenance task is effectively implemented.

When equipment abnormalities occur, the system immediately sends alarm information to users through various methods such as WeChat, SMS, and email, promptly notifying relevant personnel to handle them.

Perform correlation analysis, trend analysis, fault prediction analysis, and other analyses on various data in the production process, providing strong support for enterprise management to formulate scientific and reasonable production strategies.